Sheet Metal Progressive Tool Design

 

Product Name	sheet metal progressive tool design
Item No.	HTSD-009
Product size	3140x968x785mm
Tooling Material	Cr12MOV, Skh-9, SKD11, DC53, 45#, etc
Material thickness	0.5-8mm or customized
Surface treatment	Zinc plated, powder coated, heat treatment, TD coating,painting, polishing, brushing, chrome plating, anodizing, sandblasting, etc.
Machining Equipment	CNC machining center,WEDM,EDM,Argie Char milles,Milling Machine,3DCMM,Grinding machine,lathe
Mold/Tool life	1million-2million strokes
Type of Tool	Progressive die,transfer die,tandem die
Logo Method	Laser engraving, CNC engraving
Industry application	Automotive,Home appliance, Electronics, Aero-space
Packaging	Wooden box or at your request
Inspection Facility,Quality control	Three coordinate measuring machine,Micrometer,calipers,3D scanner
Production capability	150sets annually
Die standard	Misumi,Punch,Fibro,Kaller Dayton,Danly
Certifiate	ISO9001:2015, IATF 16949

 

 

 

 

Professional Custom Metal Stamping Die Manufacturer of Progressive Die and Transfer Stamping Die/Mold/Mould/Tooling/Tools.

 

HT TOOL is highly experienced with Progressive Tooling from medium to high complex parts up to 4200MM length. Our costumers can expect to achieve the maximum productivity/quality from our progressive tools.

●With ISO9001 certification and a mature design system.

●The press capacity is from 200T to 800T.

●Relying on a perfect quality control system.

●We strive to provide our customers the best product.

●We offer a wide range of Other Metal Stamping Dies products.

 

 

 

 

☆ HT Tool and die Co,Ltd. is a professional tooling manufacturer integrating tooling design and manufacturing.The Company was founded January 20,2016, mainly manufacture stamping die,casting die and related stamping parts that are used for automotive,home appliance industry.

Tool range: stamping die,casting die.Progressive die,transfer die,tandemdie

Staff: 83 skilled workers, including 4 designers with over 15 years experience, 5 toolmakers with over 17 years' experience.

 

 

Our machining capabilities:

We have CNC machine center, CNC wire cutting machine center, quality testing equipment and others. Our main business is mould manufacturing, metal stamping and related automation equipment. We mainly focus on the services of home appliances, automobiles, motorcycles and other industry customers, from tooling design, processing, assembly and debugging, to the stamping automation equipment matching manufacturing full process.
We have been deep engaged in the automotive industry and home appliance industry for more than ten years, have rich capability and experience in sheet metal manufacturing, research and development, product sales. Our product materials mainly involve No. 304 stainless steel and No. 430 stainless iron, SPCC, SGCC, a variety of PCM color coated steel plate and imported black steel. We can provide a full set of stamping die production to sheet metal part processing one-stop service.

 

Item No.	Equipment	Specification (mm)	QTY
1	Press Machine	800 T(4200*1900*1200)	1
2		400 T (3300*1500*750)	1
3		200 T (2400*840*550)	1
4	Three-in-one feeding machine	Width 600mm,thickness 0.5- 4.5mm	1
5	Three-in-one feeding machine	Width 1200mm,thickness 0.5- 6.0mm	1
6	CNC	2500*1700*1000	1
		1100*650*750	1
		800*500*550	3
7	Surface Grinding Machine	1000*600	1
8		800*400	1
9	Manual Grinding Machine	150*400	2
10	Vertical Drilling Machine	ф1~32	3
11	Radial Drilling Machine	￠1~32	1
12		￠1~50	1
13	Milling Machine	1150*500*500	2
14	Normal Wire Cutting Machines	800*630	1
15		500*400	4
16	Fast Wire Cutting Machines	800*500	1
17		500*400	1
18	Stoma EDM	300*200	1
19	3D Scanner	650*550	1

 

Progressive Die and Stamping tryout:We have Mechanical Press from 200T up to 800T

 

 

 

 

 

Progressive die stamping is one of the methods of the metal stamping process where, through stamping press strokes, a flat strip from a steel coil is transformed into complex parts. The flat strips, via an automatic feeding system, pass through a series of stations within a single tool called a progressive die. Each station performs a specific operation, such as blanking, chamfering, piercing, bending, rounding, or even deep drawing, progressively shaping the metal into the desired shape or forming the required feature.

Progressive die stamping is highly efficient for mass production, given its ability to perform multiple operations into a single process, exponentially reducing production time and costs.

 

 

 

Progressive metal stamping is a highly efficient and versatile manufacturing process used in producing various metal components, such as auto parts, electronic parts, home appliance metal parts and so on.. When it comes to progressive metal stamping, there are several benefits:

High Efficiency: Progressive dies allow multiple operations to be performed in a single press stroke, for normal progressive stamping, production capacity can be up to 30 strokes per minute thus significantly increasing production rates compared to traditional stamping methods.With multiple operations being performed simultaneously, progressive die stamping maximizes press uptime and overall productivity, resulting in higher output rates.

Cost-effectiveness：Despite the initial setup costs, progressive die stamping can be more cost-effective for high-volume production runs due to its speed and efficiency.So this can save a lot of production cost when customer using progressive metal stamping.

Precision and Accuracy: Progressive dies are engineered to perform precise and consistent stamping operations, ensuring uniformity and accuracy in the produced parts.Therefore this will increase the competitiveness of stamping parts for customers.

Complexity: Progressive metal stamping dies can accommodate complex part geometries and features, including intricate bends, forms, and perforations, making them ideal for manufacturing components with demanding design requirements.So if you have a higher request on the product, use a progressive metal stamping die to meet the requirement.

Reduced Material Waste: The streamlined nature of progressive die stamping minimizes material waste compared to other manufacturing processes, leading to cost savings and environmental benefits.This will save the material cost for customers.

Scalability: Progressive die stamping is easily scalable to accommodate various production volumes, making it suitable for both small-scale and large-scale manufacturing operations.Customer can adjust the production according to different quantity.

Long service tooling life: Progressive metal stamping has required high quality raw materials and standard parts.Main materials include D2, YG15, DC53, SKD11, D2, SKH-9, and SKH-51.With high quality of raw material, this significantly increase the service life of progressive metal stamping die.The service life can be up to 2 millions strokes for the large parts.

One-stop shop service:As a professional progressive die and metal stamping manufacturer in the Chinese tooling industry with solid capability and substantial capacity, HT Tool and Die offers an integral solution to customers by designing & building cold & hot-forming tools, checking fixtures and welding jigs in the global automotive industry.

 

 

 

For each project of progressive die and stamping, HT Tool will assign one project engineer to manage the whole procedure from concept of the very beginning to perfect completion. We have a wonderful project management team, who owns strong engineering background and good at English communication. This helps your project goes smoothly and well under control. We will keep customer updated about detail information of this project by weekly report and updated pictures. It is easy for customer to manage the project at the same time. We will provide high standard of customer service by self-improvement. Just one phone call, or an e-mail, and you'll see we are ready for you anytime.

Our project management team always do our best to control your project at every progress,if necessary,our top management will get involved:

 

 

Once receiving the formal PO, HT project manager will organize a meeting with engineering department, tooling department and quality control department will have a meeting to review customer requirements, special characteristics and history record to optimize the tool design and discuss how to guarantee the critical dimensions, and how to shorten the delivery time and save the cost, meanwhile guarantee high quality of the tools in detailed ways, make the manufacture schedule.

 

 

Project manager submit the CAE analysis / 3D strip layout / 3D tool design to customers and communicate technical issues with customers. As soon as get approval from customer, HT Tool will start to order the material and start to machine. In the tool process, a weekly report with pictures will be sent to our customer on each Monday to help customers track up the project closely.

 

 

After the 1st tryout of progressive die, we will provide 5 to 10 FOT samples for customer's approval, and 6pcs CMM dimensional report will be provided within 3 working days.

 

 

Before shipping the progressive die and stamping, we have strict Inspection in dimension and specification. We will run all tools for 300pcs parts, and progressive tools run automatically by coil feeder to resolve the potential problem while the tool will be in mass production. Tool package will be arranged together with one completed strip, 5pcs final parts, and some spare parts requested, Steel Material Guarantee, Hardness Report, and User Manual to customer for reference.

 

 

The progressive die and stamping produced by HT TOOL are widely utilized in the automotive sector, exported to numerous countries across continents. Our dies have played a crucial role in the assembly of many renowned automotive components, meeting clients' manufacturing needs and making significant contributions to their production processes. This extensive exportation highlights HT TOOL's reputation for precision engineering and reliability in delivering high-quality dies that adhere to the rigorous standards of the automotive industry.

 

Progressive die and stamping Final buy off with overseas customers

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