Steel sheet progressive die

Material: RC5754 + TYPE A + ALUBVS
Thickness:2.0mm
Die Size: 2980x1025x700mm
Part Size: 23x125x30mm
Press Tonnage:630T

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Product Introduction

Steel sheet progressive die can provide a variety of customization options, such as the optional part material thickness within the range of 0.2mm-8.0mm, and the optional pressure range of 200T to 800T. It has been developed through years of research and testing by our expert engineers to ensure it meets the highest standards of quality and performance. This die is made of high-strength, high-rigidity steel plate material, so it is wear-resistant, compressive and corrosion-resistant, which means it is not easily damaged and has a long service life. Additionally, we use state-of-the-art machinery and equipment to produce dies to the nearest thousandth of an inch, ensuring that each die is of the highest quality. With our dies, you can increase your output and shorten your production time, thus increasing your profit! Order now!

Basic Info.

Model NO.	OEM
Project	Land Rover
Transport Package	Standard
Specification	Customized
Origin	Dongguan, China
Dongguan, China	100000PCS/Year

Product Description

Sheet Metal Stamping Fabrication
Product Name:	OEM Metal Steel Sheet Progressive Die Stamping Parts
Material Capacity:	Carbon steel, stainless steel, aluminum plate, brass, copper or galvanized sheet metal etc.
Material Thickness:	0.5-8mm or customized
Surface Finishing:	Zinc plated, powder coated, painting, polishing, brushing, chrome plating, anodizing, sandblasting, etc.
Process Capability:	Stamping, bending, deep drawing, welding, laser cutting, CNC turning, milling,drilling, etc.
Professional level:	Adhering rigorously to technical specifications to uphold product strength and precision, engaging in expert negotiation on techniques, ensuring prompt production, maintaining quality assurance, conducting thorough 100% inspections, and facilitating swift and convenient shipping logistics.
Samples service:	Available
Trade Term:	EXW DONGGUAN.CHINA
Payment Term:	T/T
Delivery:	Tool:8-9weeks

Why chose us?

1.Our Service

The service scope of steel sheet progressive die includes, but is not limited to:

1. Design and fabrication of steel sheet progressive dies: Crafting a variety of steel sheet progressive dies, such as punches, die holders, and templates, tailored to the specifications provided by clients.

2. Customization services: Tailoring steel sheet progressive dies according to clients' provided drawings or samples, ensuring alignment with their specific requirements.

3. Maintenance and repair of dies: Offering upkeep and repair services for existing steel sheet progressive dies to uphold their performance and longevity.

4. Technical assistance: Providing specialized technical support, encompassing consultations on optimizing die design and refining production processes.

5. Quality assurance: Implementing stringent oversight throughout the steel sheet progressive die fabrication process to guarantee that the resulting products meet both industry standards and the expectations of our clients.

These offerings are crafted to address a diverse array of client needs within the realm of steel sheet progressive die processing, prioritizing both product excellence and manufacturing efficiency.

2.Equipment

Presses are equipped with automatic feeding and automatic chip removal functions, achieving automation and continuity in the manufacturing process. They complete the stamping process of metal sheets or other materials.

3.Partners

The steel sheet progressive die produced by HT TOOL are widely utilized in the automotive sector, exported to numerous countries across continents. Our dies have played a crucial role in the assembly of many renowned automotive components, meeting clients' manufacturing needs and making significant contributions to their production processes. This extensive exportation highlights HT TOOL's reputation for precision engineering and reliability in delivering high-quality dies that adhere to the rigorous standards of the automotive industry.

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Final buy off with overseas customers

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2.1 Definition Of Steel Sheet Progressive Die

Steel sheet progressive die is a type of die used for metal stamping processing, typically employed for continuous processing of metal sheets or strip materials. This type of die features multiple workstations, each performing specific operations such as cutting, forming, punching, etc. Metal sheets or strip materials pass through each workstation in the die sequentially, with each workstation completing one stamping operation before the workpiece moves to the next workstation for further processing. Through this continuous processing method, complex-shaped and precisely sized metal parts can be efficiently produced.

2.2 Benefits of Steel sheet progressive die

Progressive die stamping is a highly efficient and versatile manufacturing process used in the production of various metal components. When it comes to steel sheet progressive dies, there are several benefits:

High Efficiency: Progressive dies allow for multiple operations to be performed in a single press stroke, which significantly increases production rates compared to traditional stamping methods.

Cost-effectiveness：Despite the initial setup costs, progressive die stamping can be more cost-effective for high-volume production runs due to its speed and efficiency.

Precision and Accuracy: Progressive dies are engineered to perform precise and consistent stamping operations, ensuring uniformity and accuracy in the produced parts.

Complexity: Progressive dies can accommodate complex part geometries and features, including intricate bends, forms, and perforations, making them ideal for manufacturing components with demanding design requirements.

Reduced Material Waste: The streamlined nature of progressive die stamping minimizes material waste compared to other manufacturing processes, leading to cost savings and environmental benefits.

Increased Productivity: With multiple operations being performed simultaneously, progressive die stamping maximizes press uptime and overall productivity, resulting in higher output rates.

Scalability: Progressive die stamping is easily scalable to accommodate varying production volumes, making it suitable for both small-scale and large-scale manufacturing operations.

Cases

2.3 What are the main types of steel sheet Progressive die?

Steel sheet progressive dies can be categorized based on their design and the type of operations they perform. Here are some main types:

Multi-Station Progressive Die: Multi-station progressive dies have multiple stations, each dedicated to performing a specific operation. As the sheet metal advances through the die, it undergoes multiple operations simultaneously at different stations. This design increases efficiency and reduces production time.

Transfer Progressive Die: Transfer progressive dies combine the features of progressive dies with transfer systems. Instead of the metal strip advancing continuously through the die, individual blanks are transferred from one station to the next. This type of die is suitable for complex parts or when high accuracy is required.

Compound Die: While not strictly progressive dies, compound dies can be considered a type of progressive die in certain contexts. Compound dies perform multiple operations in a single press stroke but do not have the continuous strip feeding characteristic of typical progressive dies. They are often used for simpler parts with fewer operations

Tandem Line Progressive Die: In tandem line progressive dies, multiple presses are arranged in a line to perform sequential operations on the sheet metal. Each press in the line performs specific operations, and the part moves from one press to the next until all operations are completed. This setup is used for large and complex parts that cannot be produced in a single press.

These are some of the main types of steel sheet progressive dies, each designed to meet specific manufacturing requirements and produce a wide range of components efficiently and accurately

3.1 How to cooperate with us?

Since its establishment, HT TOOL has been providing metal progressive dies and services, including tool design, manufacturing, processing, and buy off. With customization capability, innovation, and tailored solutions for customers. It has ISO certification, quality inspection equipment, and strict quality management processes. It can provide customers with high-quality mold products that meet standards.

3.2 Certifications

3.3 Our Factory

HT TOOL & die is situated in Dongguan, known as the industrial hub of China, and was established in 2016. Specializing in hardware stamping dies and designs for automotive and electronics industries. Spanning across a 3,000 square meter standardized facility, we offer customers comprehensive hardware stamping die solutions and top-notch after-sales service.

HT TOOL & die boasts a complete array of processing and production equipment, enabling substantial production and processing capacity. Our primary focus lies in the production of hardware continuous molds, hardware transfer molds, and single process molds. We aim to deliver hardware stamping molds that are both reliable in performance and cost-effective, thereby facilitating less labor-intensive, cost-saving, and efficient production for our customers.

FAQ

Q: How is HT TOOL's steel sheet progressive die unique compared to other products in the market?

A: 1. Professional team: We have an experienced team of professionals who are proficient in CAD/CAM software and simulation analysis tools, with professional background and skills in steel sheet progressive die design and manufacturing.

2. Customized service: We provide customized steel sheet progressive die solutions, which can be designed and manufactured according to customer's specific needs and requirements, including customized design in terms of part size, material selection and process parameters.

3. Quality Assurance: We strictly control the production process to ensure that every detail meets high standards. Our products pass strict quality control and testing to ensure that their quality and performance meet customers' expectations.

4. Comprehensive after-sales service: We provide comprehensive after-sales service, including installation and commissioning, technical support, maintenance, etc. to ensure smooth operation and long-term satisfaction of our customers when using steel sheet progressive die.

5. Equipment support: We have perfect equipments, including CNC machining equipments, press, etc., to support the design and manufacture of steel sheet progressive die, to ensure product quality and production efficiency.

Q: What specific automotive manufacturing needs can HT TOOL's steel sheet progressive die address?

A: Our steel sheet progressive die can meet various automotive manufacturing needs, including but not limited to the following:

1. Component production: It can design and manufacture dies for producing automotive components, such as body structural parts, etc.

2. Chassis components: It can manufacture chassis components, such as chassis beams, chassis brackets, etc.

3.Powertrain components: It can be used to produce powertrain components for automobiles, such as engine metal brackets, etc.

Q: In the design and manufacturing process, how does our team ensure the quality and performance of steel sheet progressive die?

A: 1. Rigorous design evaluation: Our engineering team conducts in-depth assessments and analyses of each design scheme to ensure it meets the technical requirements and performance indicators specified by the customer.

2. Advanced manufacturing equipment: We have state-of-the-art CNC machining equipment capable of achieving high-precision manufacturing, ensuring the dimensional and shape accuracy of die components.

3. Material selection: We choose high-quality materials for manufacturing to ensure the dies have excellent wear resistance, corrosion resistance, and strength, thereby enhancing their service life.

4. Strict quality control: We conduct rigorous quality control and inspections at every stage of manufacturing, including raw material inspection, process inspection, and final product inspection, to ensure compliance with quality standards at each step.

5. Simulation and testing: We use CAD/CAM software for simulation analysis to evaluate the feasibility of designs. After manufacturing, we conduct functional testing and performance validation of the dies to ensure they meet the design requirements.

6. Continuous improvement: We continually pursue technological innovation and process improvement, optimizing design and manufacturing processes to enhance the quality and performance of the dies.

Q: Does HT TOOL provide customized steel sheet progressive die solutions?

A: Yes, we offer customized steel sheet progressive die solutions. With our team's extensive experience and expertise, we can design and manufacture customized dies that meet the specific needs and requirements of our customers,helping them improve production efficiency, reduce costs, and achieve higher levels of production quality and precision.

Q: Can HT TOOL's steel sheet progressive die adapt to parts of different specifications and sizes?

A: Whether it's small parts or large parts, we can customize the design according to the customer's requirements to ensure that the die can accurately and efficiently produce parts that meet the requirements. Our dies are flexible and adjustable, capable of accommodating production of parts with different sizes and specifications while maintaining high efficiency and stable production rates.

Through our customized design and manufacturing processes, customers can obtain the most suitable steel sheet progressive die solution tailored to their specific production needs and part designs, thus achieving high-quality and efficient production.

Q: What does the after-sales service include?

A: Our after-sales service includes the following:

1. Installation and debugging service: We provide professional installation and debugging services for the steel sheet progressive die.
2. Technical support: Our technical team is available to provide support to customers, answering questions regarding the use, maintenance, and troubleshooting of the steel sheet progressive die.

3. Problem resolution: Our after-sales team is responsible for promptly responding to customer inquiries and feedback, providing corresponding solutions to ensure customer satisfaction with our products and services.
Through our comprehensive after-sales service system, we are committed to providing customers with full support and assurance, ensuring that they can fully utilize the steel sheet progressive die to achieve their production goals and ensure the long-term stable operation of the equipment.

Q: Can using steel sheet progressive die improve production efficiency?

A: Yes, using our steel sheet progressive die can significantly improve production efficiency. Here are some aspects that can contribute to increased production efficiency:

1. High-speed production: steel sheet progressive die can complete multiple operations in a single die run, reducing transfer and waiting times between operations and increasing production speed.

2. Multiple parts formed in one operation: By running the die once, multiple parts can be produced simultaneously, reducing production cycles and costs, thus enhancing production efficiency.

3. Precision machining: Our die design and manufacturing ensure high precision and consistency of parts, reducing scrap rates and improving production efficiency.

4. Automated production: steel sheet progressive die can be used in conjunction with automated equipment to achieve production automation and continuity, reducing manual intervention and improving production efficiency.

5. Reduced setup time: Our customized solutions better adapt to customer production needs, reducing setup and die changeover times, thus enhancing production line flexibility and response speed.

Q: Does steel sheet progressive die comply with international standards?

A: Yes, our products comply with international standards. In the design, manufacturing, and quality control processes, we strictly adhere to international standards and industry regulations to ensure that our products meet international standards for quality, safety, and reliability. Our manufacturing processes and quality management systems conform to ISO 9001 standards.

Q: What is the design cycle for steel sheet progressive die?

A: The design cycle for steel sheet progressive die depends on various factors, including the complexity of the design, the specifications and quantity of parts, customer requirements, and the workload of the design team. Generally, the design cycle can range from several weeks to several months.

For simple designs and small quantities of parts, the design cycle may be relatively short, typically completed within a few weeks. However, for complex designs and high-volume production requirements, the design cycle may be longer, potentially taking several months. Therefore, in terms of the design cycle, we provide time estimates and schedule arrangements based on the specific needs of the customer and the project.

Q: How are orders processed?

A: Typically, the process involves the following steps:

1. Customer Requirement Confirmation: The customer provides HT TOOL with detailed information regarding product specifications, quantity, delivery time, and any other specific requirements.

2. Quotation and Negotiation: HT TOOL provides a quotation based on the information provided by the customer and negotiates with the customer on pricing, delivery terms, and other conditions to reach an agreement.

3. Order Confirmation: Once both parties agree on all details of the order, the customer confirms the order and makes a deposit payment.

4. Production and Manufacturing: HT TOOL initiates the production and manufacturing of the product according to the order requirements, which includes design, processing, assembly, and testing processes.

Q: Does HT TOOL provide training services to help customers understand how to use steel sheet progressive die correctly?

A: We will provide technical support to customers, address any issues they encounter during usage, and provide corresponding solutions.

Q: What types of automotive manufacturing processes can HT TOOL's products be used for?

A: Our products can be used for various types of automotive manufacturing processes, including but not limited to:

1. Stamping Process: Suitable for stamping processing of automotive components.

2. Coating Process: Suitable for coating processing of automotive components, including spraying, electrophoretic coating, etc., such as surface treatment of components.

Q: How is the material selection for steel sheet progressive die done?

A: Common materials used for Progressive die include tool steels (such as D2, A2, S7) and hard alloy steels (such as WC-Co alloys). We will select the most suitable material based on the specific requirements and application scenarios of the customer, ensuring the best cost-effectiveness in material selection.

Q: If provide steel sheet progressive die samples for testing?

A: Yes, customers can request samples from us, and we will promptly arrange for sample production and delivery to the customer for testing and evaluation. We welcome customers to request sample testing, and we will make every effort to provide satisfactory solutions to customers.

Q: Does HT TOOL's products have corrosion resistance and wear resistance?

A: We employ high-quality processes and technologies in material selection and surface treatment to ensure that our products can resist corrosion and wear during use. These characteristics enable our products to operate stably for long periods, meeting the needs of customers in various environments and working conditions.

Q: What automotive parts production is HT TOOL's steel sheet progressive die suitable for?

A: Our steel sheet progressive die is suitable for producing various automotive parts, including but not limited to the following:

1. Stamped Parts: Such as body components, metal panel parts, etc.

2. Brake System Components: Such as brake pad parts, etc. 3. Chassis Components: Such as suspension parts, etc.

Q: What is HT TOOL's pricing strategy?

A: 1. Product specifications and customization level: Prices may vary for products with different specifications and levels of customization. Generally, products with higher customization levels and more complex technical content may have relatively higher prices.

2. Order quantity and frequency: Bulk orders typically enjoy more favorable prices, and frequent customers may receive additional discounts or benefits.

3. Market competition and positioning: HT TOOL formulates reasonable pricing strategies based on market competition and its own positioning to ensure the competitiveness of its products in the market. Overall, HT TOOL provides reasonable and competitive prices based on customer needs and project requirements. Additionally, tailored discount policies may be offered according to the specific circumstances of different customers to achieve mutual benefits.

Q: Can HT TOOL provide steel sheet progressive die customer cases or references?

A: If you are interested in obtaining relevant information, please contact HT TOOL's sales team, who will be happy to provide you with the necessary details.

Q: How are customer's steel sheet progressive die customization requirements handled?

A: 1. Requirement collection and analysis: Engage in thorough communication with the customer to understand their specific technical requirements, performance indicators, application scenarios, and customization needs. Gather and analyze relevant information provided by the customer, including part dimensions, material requirements, process flows, etc.

2. Technical assessment and design: Based on the customer's requirements and information, conduct technical assessments and design. The design team utilizes CAD/CAM software for die design, customizing the design according to the customer's specifications, including part dimensions, structural design, die layout, etc.

3. Sample production and testing: Produce customized samples for testing and validation. Customers can evaluate the samples and provide feedback.

Q: Can HT TOOL's after-sales support respond to customer inquiries and needs in real-time?

A: Yes, our team is committed to providing efficient and timely technical support and services to ensure that customers achieve the best experience and results when using our products. Customers can contact us through various channels such as phone, email, online chat, etc., and we will respond promptly with solutions.

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