Progressive Die Metal Stamping

Description: Type:single die/4stations.
Tool type:Progressive Die Metal Stamping

Send Inquiry

Product Introduction

HT Tool and Die's Progressive Die Metal Stamping manufacturing is committed to providing high-quality component manufacturing services for the automotive industry,home appliance industry and electronic industry as well. Through advanced technology and exquisite craftsmanship, we are able to accurately manufacture the various components required for auto parts, electronic parts, and home appliance products, ensuring their quality and performance reach optimal levels. For the home appliance industry, whether it's washing machines, refrigerators, air conditioners, or other home appliance products, we can provide reliable solutions for you.

Basic Info

Type	Cold stamping
Design	CAD,CAE,UG,SOLIDWORK, etc.
Standard component	Misumi.Dayton,Sankyo or any other customer request
Product name	Progressive Die Metal Stamping
Origin	Dongguan, China
Production Capacity	300sets of dies/Year
Transport Package	Wooden case

Product Description

Progressive Die Metal Stamping Fabrication
Product Name:	OEM Progressive Die Metal Stamping
Material Capacity:	stainless steel, aluminum plate, brass, copper or galvanized sheet metal etc.
Material Thickness:	0.5-8mm or customized
Surface Finishing:	painting, polishing, brushing, chrome plating, anodizing, etc.
Process Capability:	Stamping, bending, deep drawing, cutting, CNC turning, milling, drilling, etc.
Professional level:	Adhering rigorously to technical specifications to uphold product strength and precision, engaging in expert negotiation on techniques, ensuring prompt production, maintaining quality assurance, conducting thorough 100% inspections, and facilitating swift and convenient shipping logistics.
Samples service:	Available
Trade Term:	EXW DONGGUAN.CHINA
Payment Term:	T/T
Delivery:	Tool:4-5weeks

Why chose us?

Advantages

Affordable Pricing

We offer highly competitive prices in the market.

Rigorous Quality Assurance

Our strict quality control system is managed under the ISO9001 standards.

Efficient dies Production and Delivery

We ensure quick Washing machine part stamping die making and delivery within 4-5weeks.

Equipment

Equipped with advanced machinery and supported by excellent research and development teams.

Skilled Workforce

Our team comprises professional technicians and highly experienced workers.

Business scope

Since 2016, HT has specialized in the manufacturing and supply of a diverse range of stamping tools and dies. Our products include metal stamping dies, casting die, motor stator and rotor dies, as well as various stamping and injection parts. We proudly serve clients from various countries including the USA, France,Germany, and India.

At HT, our business foundation is built on delivering good quality products at cost-effective prices. Our mission is to continually create value for our customers. We are proud to be ISO 9001 certified, ensuring our commitment to maintaining high-quality standards.

Final buy off with overseas customer

83fc967c4d6b4418c60bb62ec89016f

Information of Progressive Die Metal Stamping

1.Structure of Progressive Die Metal Stamping

Die Se: This is the supporting structure of the die, including the upper die holder and lower die holder, providing stability and precision.

Punch and Die: The punch is connected to the upper die and the die is mounted on the die holder. The shapes of the punch and die determine the shape of the stamped parts.

Punching Tool: Used to cut the metal sheet, the shape and size of the tool depend on the specific parts being processed.

Die Core: The core part of the die that forms the specific shape of the part, usually made from high-hardness materials.

Guide Pillar and Guide Bush: The guide pillar is installed on the upper die holder, and the guide bush is mounted on the lower die holder. They ensure the upper and lower dies remain correctly aligned and positioned during the stamping process.

Stripping Plate: Used to remove the stamped part from the punching tool, ensuring the part is smoothly released from the die.

2.Manufacturing the washing machine part stamping die typically involves several processes, including:

CNC Milling: Used for machining the basic outline and shape of the dies, improving machining precision and efficiency.

Wire Cutting: Employed for machining complex internal and external contours and precise components.

Electrical Discharge Machining (EDM): Utilized for machining hard alloy dies materials and intricate cavities.

Grinding: Applied for precision machining of the dies, ensuring surface smoothness and dimensional accuracy.

Heat Treatment: Enhances the hardness and wear resistance of the dies material, usually involving quenching and tempering processes.

Surface Treatment: Such as chrome plating and nitriding, further improving the dies's wear resistance and corrosion resistance.

3.Usage Technical Parameters of Progressive Die Metal Stamping

Punching Force and Speed: These determine the forming effect and quality of the metal sheet.

Tool Clearance: The clearance between the upper and lower dies directly affects the precision and quality of the stamped parts. It needs to be adjusted according to the thickness and material of the sheet.

Tool Lifespan: The lifespan of the dies is determined by the choice of dies materials, processing techniques, and proper maintenance.

Lubrication and Cooling: During the stamping process, lubricating and cooling the dies can reduce wear and heat accumulation, thereby improving the dies's lifespan and the quality of the stamping.

4.Maintenance and Care of Progressive Die Metal Stamping

Regularly inspect all parts of the dies for wear and damage, and repair or replace them as needed.

Keep the washing machine part stamping die clean to prevent metal shavings and impurities from affecting its function and stamping quality.

Regularly lubricate moving parts, such as guide pillars, guide sleeves, and ejection devices.

Apply rust prevention treatment to the dies after use, especially when storing it in a humid environment.

How to cooperate with us?

Since its establishment, HT Tool and Die has been providing metal progressive dies and services, including tool design, manufacturing, processing, and buy off. With customization capability, innovation, and tailored solutions for customers. It has ISO certification, quality inspection equipment, and strict quality management processes. It can provide customers with high-quality dies products that meet standards.

FAQ

Q: Which Materials suitable for manufacturing Progressive Die Metal Stamping primarily include the following:

A: 1. Tool Steel:

- High Carbon High Chromium Tool Steel (e.g., D2 Steel): Offers high hardness and wear resistance.

- High-Speed Steel (e.g., M2 Steel): Provides good heat resistance and wear resistance.

2. Cemented Carbide:

- Tungsten Carbide (e.g., WC-Co Alloy): Features extremely high hardness and wear resistance.

3. Alloy Steel:

- Chromium-Molybdenum Alloy Steel (e.g., 4140 Steel): Offers good toughness and hardness.

4. Stainless Steel:

- Martensitic Stainless Steel (e.g., 420 Steel): Provides good hardness and rust resistance.

5. Aluminum Alloy:

- 7075 Aluminum Alloy: Possesses high strength and good machine ability.

Q: When designing Progressive Die Metal Stamping , what design principles should be considered to ensure the precision and durability of the parts?

A: 1. Material Selection: Choose appropriate dies materials with high wear resistance, strength, and suitable thermal properties to withstand the manufacturing process and ensure dies longevity.

2. Dimensional Accuracy: Ensure precise dimensional tolerances in the dies design to achieve the required accuracy in the final parts. This includes accounting for shrinkage rates of the material used.

3. Cooling System Design: Integrate an efficient cooling system within the dies to maintain uniform temperature distribution. This helps in reducing cycle times and improves the quality of the dies parts.

4. Flow Analysis: Conduct a flow analysis to ensure proper material flow within the dies cavities. This helps in identifying and mitigating issues such as air traps, weld lines, and incomplete filling.

5. Stress and Strain Management: Analyze and design the dies to manage stresses and strains during the process, preventing premature wear and failure.

6. Maintenance Accessibility: Design the dies with easy maintenance and repair in mind. Components should be accessible for cleaning, inspection, and replacement.

7. Ventilation: Ensure proper ventilation in the dies design to allow trapped gases to escape, which helps in avoiding defects such as burn marks and voids.

8. Material Flow Channels: Design optimal runner and gate systems for efficient material flow, minimizing waste and ensuring uniform filling of the dies cavities.

9. Simulation and Testing: Utilize simulation software to test and refine the dies design before actual manufacturing. This helps in identifying potential issues and making necessary adjustments.

Q: How to effectively extend the service life of Progressive Die Metal Stamping?

A: Material Selection: Choose high-quality materials for both the dies and the parts being produced. Using durable materials can significantly reduce wear and tear.

Regular Maintenance: Implement a regular maintenance schedule that includes cleaning, inspection, and lubrication of the dies. This helps in identifying potential issues early and prevents major breakdowns.

Proper Use: Ensure that the dies are used according to the manufacturer's guidelines. Avoid overloading the dies or using them in ways that they were not designed for.

Temperature Control: Maintain appropriate temperature conditions during the process. Excessive heat or rapid temperature changes can cause thermal fatigue and damage the dies.

Surface Treatment: Apply surface treatments such as nitriding, coating, or plating to enhance the hardness and wear resistance of the dies.

Lubrication: Use suitable lubricants to minimize friction and wear during the process. Ensure that the lubricants used are compatible with the materials and the operating conditions.

Storage Conditions: Store dies in a clean, dry environment to prevent rust and corrosion. Use protective covers or coatings if necessary. Training: Provide proper training for the operators on the correct handling and usage of the dies. Skilled operators are less likely to cause accidental damage.

Q: How to ensure the high precision and consistency of Progressive Die Metal Stamping die during the manufacturing process?

A: 1.Refined Design: Utilize advanced Computer-Aided Design (CAD) software for precise design, ensuring the exact dimensions and shapes of each component.

2.Simulation and Analysis: Use Computer-Aided Engineering (CAE) software during the design phase to simulate and predict the dies's performance in actual operation, optimizing the design and reducing subsequent modifications.

3.High-Quality Material Selection:

4.Material Choice: Select high-quality dies steel to ensure the material's hardness, toughness, and wear resistance meet the requirements.

5.CNC Machining: Use CNC machines to process dies parts, ensuring high precision and consistency in machining.

6.Standardized Components: Use standardized dies components, such as guide pillars, guide bushes, and ejector pins, to ensure the consistency and interchangeability of parts.

7.Data Recording and Analysis: Keep detailed records and analyses of each processing and inspection data to identify the sources of errors and make improvements.

8.Experienced Technicians: Ensure that operators have extensive experience in processing and assembly to identify and address issues in the manufacturing process.

Q: What are the applications of Progressive Die Metal Stamping die in the manufacturing of washing machine parts?

A: Shell and Panel Manufacturing:The shell and front panel of the washing machine are typically made using metal stamping. Stamping dies enable high precision and consistency in production.

Internal Metal Components:There are many metal parts inside a washing machine, such as the chassis, brackets, rotor, and stator. These parts are usually processed using stamping techniques.

Connectors and Supports:Various connectors and supports inside the washing machine, such as connecting rods and brackets, are processed using stamping dies to ensure their strength and durability.

Q: How to control and reduce the manufacturing costs of Progressive Die Metal Stamping?

A: 1. Material Optimization: Select cost-effective yet durable materials for dies making. Using advanced materials that provide long life and durability can reduce the need for frequent replacements.

2. Design Efficiency: Utilize advanced software for dies design to optimize the dies structure and minimize material waste. Design for manufacturing ability (DFM) principles can help in creating efficient designs that are easier and cheaper to produce.

3. Standardization: Standardize dies components where possible. Using standard dies bases and components can reduce custom machining costs and shorten lead times.

4. Process Improvement: Implement lean manufacturing techniques to streamline the dies-making process. Identify and eliminate waste, improve workflow, and increase efficiency to reduce costs.

5. Preventive Maintenance: Regular maintenance of dies can prevent unexpected breakdowns and extend dies life. A proactive maintenance schedule helps avoid costly repairs and production downtime.

6. Quality Control: Implement rigorous quality control measures to detect and correct issues early in the production process. This reduces the cost of rework and ensures high-quality outputs.

Q: How to design an effective cooling system in die design to improve production efficiency?

A: Thermal Conductive Material: Using high thermal conductivity materials for dies, such as beryllium copper alloy, can improve heat transfer efficiency.

Surface Treatment: Nickel plating or other corrosion-resistant treatments on the surface of cooling channels prevent rust and dirt accumulation, maintaining good thermal conductivity performance.

Q: What surface treatment techniques can be applied to washing machine part tools to improve their wear resistance and corrosion resistance?

A: Oxidation Treatment,Vacuum Heat Treatment,Coating Technologies

Q: What are the design challenges of multi-cavity dies in the production of Progressive Die Metal Stamping?

A: Machining Precision: Each cavity of a multi-cavity die must have a highly precise machining accuracy to ensure the consistency of all parts.

Assembly Precision: The assembly of each part of the die also requires extremely precise assembly to avoid any errors that may affect product quality.

Q: What are the common failures in Progressive Die Metal Stamping? How can fault analysis and troubleshooting be performed?

A: Part Dimensions Out of Specification:Causes:die wear, insufficient machining precision, improper temperature control.Remediation Methods:Regularly inspect and maintain the die, repair or replace worn parts.Use high-precision machining equipment and tools to ensure die accurac y.

Die Damage, such as Cracks, Fractures, Deformation.Causes: Improper selection of die material, excessive machining stress, improper use.

Remediation Methods: Choose appropriate die materials, such as high-strength steel.Use proper machining processes to reduce machining stress.

Q: What are the applications and advantages of CNC machining technology in Progressive Die Metal Stamping manufacturing?

A: The application of CNC machining technology in metal die manufacturing includes high-precision machining of die components and the processing of die assembly parts. This technology not only improves the precision and quality of die manufacturing but also significantly enhances production efficiency and automation levels. Through efficient, flexible, and stable CNC machining, metal die manufacturing can meet modern industry's demands for high precision, high quality, and short production cycles, providing strong support for the development of the manufacturing industry.

Q: What is the trial mold process after tool manufacturing is completed? What issues should be noted during the trial tool process?

A: Inspect the dies, clean the dies, install the dies, and set the press parameters according to the dies and product requirements. Initial trial: Conduct the initial trial to produce the first batch of samples and observe the product's appearance and dimensions. Parameter adjustment: Adjust the equipment's parameters based on the quality of the first batch of samples to optimize production conditions. Multiple trials: Conduct multiple trials, gradually adjusting and optimizing the parameters until the sample quality meets the requirements.

During trials, pay attention to safe operation, precise adjustments, and observe the effects of each adjustment to find the optimal parameters. Problem recording: Maintain complete trial records to provide a basis for subsequent analysis and improvement.

Q: What are the applications of Computer-Aided Engineering (CAE) in the design of Progressive Die Metal Stamping?

A: The application of CAE in the design of metal washing machine part dies greatly improves design efficiency and product quality while reducing development costs and time. Through structural optimization, dies flow analysis, thermodynamic analysis, dynamic simulation, and failure analysis, CAE technology helps designers predict and solve various dies design issues in a virtual environment, achieving optimal design solutions.

Q: What is the role of tool standardization in the production of Progressive Die Metal Stamping?

A: Tool standardization plays an important role in the production of Progressive Die Metal Stamping, significantly improving production efficiency, reducing costs, enhancing product quality, and simplifying maintenance and management. By implementing standardization, higher production flexibility and faster market response can be achieved, laying a solid foundation for the long-term development of the enterprise.

Q: What are the commonly used tool design software?

A: 1. AutoCAD: Widely used in mechanical design, architectural design, and other fields, it has powerful 2D drawing capabilities.

2. SolidWorks: Offers 3D modeling, simulation, assembly, and engineering drawing functions, suitable for complex dies design.

3. CATIA: it is powerful and suitable for high-end dies design and industrial product development.

4. Pro/ENGINEER (Creo): A 3D CAD software launched by PTC, featuring parametric design, assembly, and simulation capabilities.

5. UG NX (Siemens NX): A high-end CAD/CAE/CAM software launched by Siemens, suitable for complex dies and product design.

Q: What are the latest trends and technological developments in the global mold manufacturing industry? How do these trends affect the manufacturing of Progressive Die Metal Stamping?

A: 1.Advanced Materials: Trend: The use of high-performance materials like high-strength steels, aluminum alloys, and composites in dies manufacturing. Impact: These materials enhance the durability and lifespan of dies used in washing machine parts production, reducing maintenance costs and downtime.

2.Additive Manufacturing (3D Printing): Trend: Increasing adoption of 3D printing for rapid prototyping and even direct production of some dies components. Impact: 3D printing allows for faster prototyping and iteration of washing machine part dies, accelerating the development process and enabling more complex designs that were previously difficult or impossible to produce with traditional methods.

3.Automation and Robotics: Trend: Integration of automation and robotics in the dies manufacturing process. Impact: Automation enhances precision and efficiency in dies production, leading to lower labor costs and consistent quality in washing machine parts dies. Robotics can handle repetitive tasks, allowing skilled workers to focus on more complex activities.

4.Digital Twin Technology: Trend: Use of digital twin technology to create a virtual replica of the dies manufacturing process. Impact: This technology allows for real-time monitoring and optimization of the dies manufacturing process, leading to improved quality control and faster troubleshooting for washing machine part dies.

Hot Tags: Progressive Die Metal Stamping, China Progressive Die Metal Stamping manufacturers, suppliers, factory, washer stamping die, Progressive Die Tooling, Gas Stove Die, Microwave Oven Die, Tandem Die, New Energy Vehicles Parts

No Information

Gas Stove Die