Automotive Checking Fixture
Product size:94*48*40mm
Material:Aluminum, copper, and epoxy resin
Product Specification
|
Product Name |
Automotive checking fixture |
|
Item No. |
HTCK-002 |
|
Product size |
94*48*40mm |
|
Material |
Aluminum, copper, and epoxy resin |
|
Accuracy |
0.005-0.1 mm or at your request |
|
Color |
Anodized, aluminum colors, black or individual parts can be customized to customer request |
|
Surface treatment |
Sand blasting, heat treatment, Sand blasting, heat treatment, etc |
|
Machining Equipment |
CNC,EDM,Argie Charmilles,Milling Machine,3DCMM, |
|
Logo Method |
Laser engraving, CNC engraving |
|
Usage |
Auto parts manufacturers and auto factories |
|
Packaging |
Wooden box or at your request |
|
Testing Facility |
Three coordinate measuring machine,Micrometer,calipers |
Automotive Checking fixture Introduction
HT Tool automotive checking fixture has high measurement accuracy without deformation, low maintenance cost and good convenience. Key product characteristic inspection, characteristic line inspection, function hole inspection, and area detection which is prone to deformation in the assembly process, for automotive parts assembly and production function matching inspection. In the production process of automotive parts, online inspection of automotive parts is realized, which ensures the rapid judgment of the quality status of automotive parts in production, ensures the safety and processing speed of automotive parts assembly, and improves the quality of automotive parts.
Advantages of using Automotive Checking Fixture
- Production Efficiency
Using automotive checking fixtures can lead to The precise guidance and support provided to improve machining accuracy, reducing errors, scrap, and rework, resulting in higher yield and increased production.
- Product Consistency
Human error is a common cause of workpiece defects in the manufacturing process. Checking fixture reduces the likelihood of human error by guiding tools and work-holding devices into the correct position.HT Tool provides high precision and accuracy resulting in the consistent quality of manufactured components. Using these eliminates the need for manual alignment and adjustment, which can lead to variations in the manufacturing process.
- Service Life
Constructed from high-quality materials such as Aluminum, copper, and epoxy resin, this checking fixture has excellent resistance to wear, compression, and corrosion. It is designed to ensure maximum durability and longevity.
- Cost Saving
One hand,automotive checking fixtures are manufactured to exact specifications every time, resulting in more efficient use of materials. Reduced errors and defects translate into lower scrap and rework rates, saving manufacturers significantly on materials and labor costs. Another hand, HT Tool uses high-quality raw materials and in-house machining to finish the checking fixture production, we are a medium-sized enterprise hence will reduce the management costs and finally will save costs for our customers.
Applications in Manufacturing
- Automotive Parts Assembly:
Automotive Checking fixtures are widely used in the automotive industry or other industries to verify dimensions of components such as chassis elements, and interior fittings. They ensure that parts fit together correctly during assembly and meet stringent performance standards.
- Mass Production Environments:
If there are large quantities of identical or similar parts are produced, checking fixtures provides a cost-effective solution for ensuring uniformity and precision. This is crucial for meeting production targets without compromising on quality.
- Replacement of Specialized Measuring Tools:
Checking fixtures serves as a versatile alternative to specialized measuring tools like plug gauges and OD gauges. They offer simplicity in operation while still delivering accurate measurements, making them suitable for a wide range of manufacturing applications in automotive,aerospace,electronics and so on...
Operation sequence of automotive Checking fixture&gauges
Here are the procedures of automotive checking fixtures:
- Visual inspection to check part sharp edges ,cracks and burrs.
- Using GO and NOGO pins to check the size of holes.
- Make the parts is good to touch with the datum pin netpad and magnet
- Adjusting the part keep it well contact nets and lacat it with X/Y1/Z1 and Y2/Z2.
- Close clamp Z1,Z2,Z3.
- Using the P1 pins to check the hole position.
- Using the feeler and trim gauge to check the trim and surface as the color points.
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isually detect the edge of the material, it is qualified within +/-1.5 lines, and vice versa.
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Recording results on the inspection sheet.
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Unclamping and removing part.
Remark:The checking fixture/gauges must be under a dustless environment with stable temperature and humidity when they are used to examine the product.
Automotive Checking Fixture Inspection
HT Tool&Die can help interpret inspections as well as provide detailed reports, road maps and information tailored to your specifications. We have a Tarus CMM, a Faro Laser Tracker and many other gauging instruments to perform all of our quality functions.
After automotive checking fixtures inspection finished,a gauge R&R can help you determine if your measurement tool is working correctly or if the person using the tool is operating it correctly. To ensure the validity of your test results we utilize a variety of parts and operators to verify that each part checks the same no matter who the operator is. Through a successful gage R&R you will be able to become aware of how well you are measuring parts.
Certification
FAQ
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