Checking Fixture Components
Checking Fixture Components
Checking Fixture Components

Checking Fixture Components

Item No：HTCK-001
Product size：105*52*48mm
Material：Aluminum, copper, and epoxy resin

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Product Introduction

Product Specification

Product Name	Checking fixture components
Item No.	HTCK-001
Product size	1055248mm
Material	Aluminum, copper, and epoxy resin
Accuracy	0.005-0.1 mm or at your request
Color	Anodized, aluminum colors, black or individual parts can be customized to customer request
Surface treatment	Sand blasting, heat treatment, Sand blasting, heat treatment, etc
Machining Equipment	CNC,EDM,Argie Charmilles,Milling Machine,3DCMM,
Logo Method	Laser engraving, CNC engraving
Application	Auto parts manufacturers and auto factories
Packaging	Wooden box or at your request
Testing Facility	Three coordinate measuring machine,Micrometer,calipers

Checking fixture Introduction

A checking fixture is a quality assurance tool used in industries to check for the quality of components with complex shapes. Manufacturers seek help in checking fixtures to inspect the dimensional accuracy of their products. They also inspect components for distortion, scratches and check whether the parts are properly aligned, and certify that the product complies with all the necessary safety criteria and specifications.

Features and Types of Check Fixtures

CMM Fixtures are a type of Check Fixture components that are designed to hold and position parts, probes, or workpieces during dimensional gauging and other measurement operations of a Coordinate Measurement Machine (CMM).

The Importance of Checking Fixtures in Automotive

Check Fixtures components are an essential component of Quality Assurance in developing complex products such as automobiles and airplanes. A modern check fixture components allows an operator to check an interior or exterior part's measurements or details to see if it has been produced within the tolerances of the design. There can be several clamps, pins, probes, or other tools affixed to the fixture and a clear set of step-by-step set of instructions to ensure that no matter who the operator of the fixture is, the result of the check will be the same.

Applications in Manufacturing

Automotive Parts Assembly:

Checking fixtures components are widely used in the automotive industry or other industries to verify dimensions of components such as chassis elements, and interior fittings. They ensure that parts fit together correctly during assembly and meet stringent performance standards.

Mass Production Environments:

If there are large quantities of identical or similar parts are produced, checking fixtures provides a cost-effective solution for ensuring uniformity and precision. This is crucial for meeting production targets without compromising on quality.

Replacement of Specialized Measuring Tools:

Checking fixtures serves as a versatile alternative to specialized measuring tools like plug gauges and OD gauges. They offer simplicity in operation while still delivering accurate measurements, making them suitable for a wide range of manufacturing applications in automotive,aerospace,electronics and so on...

Benefits of Using Checking fixtures

Cost Savings: Checking fixtures components are generally more affordable than specialized measuring instruments, reducing capital investment in inspection equipment.
Ease of Use: They are designed to be user-friendly, requiring minimal training for operators to perform inspections effectively.
Reliability: Checking fixtures or gauges provides consistent and repeatable measurements, ensuring reliability in quality control processes.
Scalability: Suitable for both small-scale and large-scale production environments, gauges adapt to varying production volumes and requirements.

Why Choose HT tool

Here are some compelling reasons to choose HT tools for your checking fixture components:

Premium Quality:High-precision processing machines will make sure checking fixture components in premium quality.

Competitive Price:In-house machining plus long-term cooperation with material suppliers and secondary machining,keep us a stable quality assurance to save the cost.

Satisfaction Guarantee:ISO9001 certification for quality systems will make customers satisfied with our product.

Flexible Customization:OEM services or customized solutions are available based on customers'requirements.

Fast Turnaround Time:Short cycle and on-time delivery with strict timeline control to make sure the delivery time.

Attentive Service:Strong project management and experienced engineering ensure the highest quality.

FAQ

Q: What are checking fixtures?

A: A checking fixture is a quality assurance tool used in industries to check for the quality of components with complex shapes. They aren't used in making components but to accept or reject already made components according to the dimensional accuracy.

Q: What is the difference between a fixture and a gauge?

A: In contrast to a checking gauge, a checking fixture can hold the component or the workpiece being examined securely in a highly predictable orientation. In addition, it may also accommodate any number of gauging and other workholding tools, such as locating pins, jigs, and clamps.

Q: What are the important elements of checking fixtures?

A: Basic components of an inspection fixture include the base (plate) and the part furniture or nest, rest/contact points, and can include clamps, stops, vacuum, magnets, and pneumatic.

Q: What are basics of a check fixture components?

A: Especially in automotive work, check fixtures, or "checking aids," or checking fixture components,as they are referred to in the PPAP process, often are a hybrid of the two. They can be designed to hold the piece for CMM inspection, for example, and include surfaces that correspond to the datums of the GD&T schemes or car positions on the drawing. The same fixtures might include indicators that provide direct variable measurement data for certain features.

Q: What is Gage Repeatability & Reproducibility (Gage R&R)

A: Gage Repeatability and Reproducibility are often referred to as Gage R&R. It's a method to assess the repeatability and reproducibility of a measurement system when you are using checking fixtures components. In other words, Gage R&R studies are carried out to discover how much of the process variation is due to the measurement system.

Q: How is it different from a BIW fixture?

A: While both of them are intensively used in the automotive industry, there is a slight difference between them. A BIW (Body in White) fixture is a manufacturing tool that holds 3-dimensional parts together which are to be welded. In the automotive industry, a checking fixture is used to examine the final components of the sheet metal body parts such that when all parts of the vehicle chassis are placed in a BIW fixture, they are accurately positioned with one another.

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