Progressive Die and Stamping

Progressive Die and Stamping

HT TOOL is highly experienced with Automotive stamping dies from medium to high complex parts up to 4200MM length. Our costumers can expect to achieve the maximum productivity/quality from our progressive die & stamping.
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Product Introduction

Company Introduction

 

 

Progressive die And stamping manufacturer

 

HT TOOL is highly experienced with Automotive stamping dies from medium to high complex parts up to 4200MM length. Our costumers can expect to achieve the maximum productivity/quality from our progressive die & stamping.

With ISO9001 certification and a mature design system.

  • The press capacity is from 200T to 800T.
  • Relying on a perfect quality control system.
  • We strive to provide our customers the best product.
  • We offer a wide range of Other Metal Stamping Dies products.

 

Product Basic Info:

 

 

Product Name

Progressive die and stamping

Item No.

HTSD-012

Product size

4100x1068x785mm

Tooling Material

Cr12MOV, Skh-9, SKD11, DC53, 45#, etc

Material thickness

0.5-6mm or customized

Surface treatment

Zinc plated, powder coated, heat treatment, TD coating,painting, polishing, brushing, chrome plating, anodizing, sandblasting, etc.

Machining Equipment

CNC machining center,WEDM,EDM,Argie Char milles,Milling Machine,3DCMM,Grinding machine,lathe

Mold/Tool life

1million-2million strokes

Type of Tool

Progressive die,transfer die,tandem die

Logo Method

Laser engraving, CNC engraving

Industry application

Automotive,Home appliance, Electronics, Aero-space

Packaging

Steel Pallet,Wooden box or at your request

Inspection Facility,Quality control

Three coordinate measuring machine,Micrometer,calipers,3D scanner

Production capability

150sets annually

Die standard

Misumi,Punch,Fibro,Kaller Dayton,Danly

Certifiate

ISO9001:2015, IATF 16949

 

1

 

What is progressive die and stamping?

Progressive die and stamping is one of the methods of the metal stamping process where, through stamping press strokes, a flat strip from a steel coil is transformed into complex parts. The flat strips, via an automatic feeding system, pass through a series of stations within a single tool called a progressive die. Each station performs a specific operation, such as blanking, chamfering, piercing, bending, rounding, or even deep drawing, progressively shaping the metal into the desired shape or forming the required feature. Progressive die stamping is highly efficient for mass production, given its ability to perform multiple operations into a single process, exponentially reducing production time and costs.

 

What Is the Difference Between a Progressive Die and Other Metal Stamping Dies?

 

A simple die features just one station and performs a single operation per stroke, such as cutting, bending, or piercing, making it a single-purpose tool.

It is suitable for parts of low complexity. While multiple simple dies can be used sequentially to shape a part, using too many can significantly reduce efficiency.

  • It is recommended for low-volume production and is particularly effective for straightforward designs.
  • They are generally less expensive and simpler to manufacture compared to compound or multi-station dies.
  • A progressive die and stamping stands out from a simple die in several key ways:
  • It incorporates multiple stations, each designed to perform distinct operations. This setup allows for the production of more complex parts with high precision and efficiency. In contrast, simple dies execute a single operation per press stroke. Progressive dies, however, can perform multiple operations simultaneously during each stroke, facilitated by an advanced material feeding system.
  • Progressive die stamping is particularly advantageous for projects that involve complex designs and require large quantities or mass production.

 

Not sure about which type of stamping die is right for your project?

 

HT Tool & Die has solid R&D teams that can provide you the best solution to make your products. We have more than 10 years of experience designing multi-station dies and will help you address which type of multi-station die will fit your project and proficiently design and develop the required tooling and equipment for efficient and precise manufacturing. We are IATF 16949, ISO 9001 certified global leading OEMs manufacturer that specializes not only in progressive die and stamping but also transfer die , tandem die and assembly, which positioned HT Tool&die as a key ally in executing highly complex projects.

 

Why choose HT TOOL & DIE?

 

Our comprehensive services, including metal progressive die and stamping, dies assembly manufacturing and stamping parts production, position us as a pivotal collaborator for your most challenging projects. With HT Tool & Die, you gain access to an integrated quality management system that aligns with the highest industry standards, offering total quality management throughout all manufacturing stages.

Engineering Excellence and ESG Commitment: Our skilled engineering team is ready to assist you in designing and developing progressive die and stamping that not only meet but exceed your project's demands. We focus on maximizing production efficiency, ensuring your project's success. By partnering with HT Tool& die, you also advance your Environmental, Social, and Governance (ESG) goals. Our Green Factory certification is a testament to our commitment to sustainable, ethical, and environmentally responsible manufacturing processes.

 

HT Tool & Die Working Process Flow for Progressive die and stamping:

 

Our process flow

Package and delivery:

 

shippingpackage

 

Our business partner:

 

business partner

end customer

 

Our Certification:

 

IATF16949
iso

FAQ

 

Q: Are you a trading company or factory?

A: We are a direct factory for progressive die & stamping, HT Tool & die was founded in 2016,we have our own stamping die, Stamping,Machining & Assembly workshops within 3000㎡ located in Shipai Town,Dongguan City.

Q: How can I get a Quotation?

A: 1) 3D with stp.(preferred) igs, st.prt. format

2) 2D drawing for tolerance/material/surface finish/test requirement/regulations

3) Quantity (by order, month and a Year)

4) We can help you complete above for ODM project

Q: Regarding stamping die manufacturing capabilities:?

A: The maximum progressive die & stamping can be 4200mm long and 1900mm wide, and we have 200T ,400T and 800T trial out press machine;

Q: How do you ensure product quality?

  • A: Structured Development Process: We rigorously implement the APQP (Advanced Product Quality Planning) framework throughout the product development lifecycle to manage risks and deliverables.
  • Prevention-Oriented Culture: Our focus is on robust planning and preventive measures rather than reactive corrections, building quality into the process from the start.
  • Certified Management System: We maintain and annually refresh our ISO 9001 and IATF 16949 certifications through regular audits, ensuring our quality management system remains effective and compliant.
  • Built-in Quality by Design: We employ Design for Quality (DfQ) principles, incorporating poka-yoke (error-proofing) mechanisms wherever possible to eliminate defects at the source.

Q: How do you ensure on time delivery?

A: 1) Detailed planning, details to per hour/person/machine number/stakeholder…

2) Main material driving management system

3) Daily progress meeting, a recovery plan will be reviewed by management team once any key chain is delay.

Q: What is your defective part handling process

A: HT Tool&die has good traceability record for people/machine/parameter/material batch/inspection, that will help quick quarantine

defect parts, find out root cause and apply prevention method

1) Quarantine defect batch raw/semi/finish materials

2) Analysis root cause

3) Add prevention and inspection method

4) Produce new part and replace defect part in customer site

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